Runjin ©Krunt™-G4 Ice Cream Filling Machine

Introduction

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Product Detail

FAQ

Product Tags

Application

  1. Filling of ice cream, sorbet and water ice products into cones, cups and bulk containers of various design, shape and size.

Operating Principle

  1. The cups, cone or bulk containers are dispensed one by one from dispenser stack and placed in the lamellas, ready for filling.

    Filling of the ice cream, sorbet or water ice takes place by means of either time-elapse filler, volumetric filler or extrusion filler. In the case of extruded ice cream, a cutting mechanism is also included.

    Decoration with a number of different viscous or solid ingredients is possible and there is a full range of optional decoration equipment available for the Runchen Krunt-G4.

    The lidding function can be chosen from a number of available techniques, depending on the design of the product, also heat sealing using pre-cut foil is possible.

    After sealing and lidding the products are lifted up from the lamellas and transferred to a transfer conveyor belt. Automatic handling systems, e.g. a pick-and-place transfer unit, are available.

Basic Machine

The Runchen Krunt-G4 is built on a sturdy stainless steel frame. The filling machine is designed to meet the highest hygienic standard, including a fully open frame which avoids water traps and allows for efficient hose-down cleaning. Spray nozzles for lamella cleaning are also included as standard equipment.

Lubrication free, stainless steel conveyer chains with pitch of 70mm carry the lamellas which are mounted onto the chains by means of “quick lock” screws for easy change-over.

All the upper working stations are fitted on the rails, without fixing holes which allows for easy and fast positioning of the station without the use of tools.

All filling, decorating and auxiliary equipment including nozzles, hoses, drive station etc. are designed for simple and quick disconnection for easy product change-over and effective cleaning. The machine is available with two different indexing pitches. The machine with an indexing pitch of 140mm is for smaller products whereas the machine with an indexing pitch of 210mm can handle larger family-size and bulk containers. It is not required to change chains when changing different pitch of lamellas.

Main Drive system

A frequency controlled gear motor drives the main cam activating the cup or container dispenser and ejector. The linear movements of the lamella conveyors are mechanically synchronized from the main drive by means of an indexing mechanism.
An encoder provides a signal to the PLC for accurate control of the movements activated by air.

Controlling System

Runchen Krunt-G4 is controlled via a central PLC control system. The PLC makes it possible to obtain more accurate control and easier change-over between products. The PLC allows for automatic start-up and shut-down, and it is equipped with 2MB data storage space which allows a numbers of products pre-programmed.
The product data are displayed on the control touch panel to easy operation and monitoring.

Compressed Air and Vacuum System

For hygienic reasons all pneumatic components are made anti-corrosive, lubrication-free materials. All valves are electrically activated seat valves and they are built into a stainless steel cabinet above the machine.
The required vacuum for cup, container and lid dispensing is obtained through venturi valves.

Machine Extra Advantages

To ensure machine function ,Runchen Krunt-Z12 filling machine should be better to choose original spare parts . If choose others, these would have unstable elements ,lead to equipment broken . Please consult before using .

Longer and More Stable Framework

The machine length is extended to 5m to provide more space for manual operation and more positions for additional working stations. Support of the machine framework is increased from 4 pieces to 6 pieces which reinforces the strength of the machine for steadier running.

Servo Motor Drive for Filling Station

Siemens S7-300 PLC is equipped on standard machine, servo motor drive for the filling station could be added without additional modification. The movement of the filling is programmable via the operation panel to simulate different kinds of cam curve, the curve data can be saved and restored. This makes product change-over and innovation very convenient.

Temperature Control of Chocolate System

Heating system and temperature control system for both chocolate spraying and topping system are standard design to avoid chocolate stuck in the low ambient temperature.

Lid Calibration Station

Additional lid calibration unit is attached to improve the stability of the lidding accuracy to ensure the product quality.

Standard Equipment

The basic Runchen Krunt-G4 filling machine can be provided with different sets of equipment for cup, cone or container filling. The standard sets for each type of product are listed below:

Cone Filling

Cone dispenser

Cone calibration

Cup Filling

Cup dispenser

Bulk Container Filling

Bulk/Container dispenser

Chocolate spray

2 flavour ice cream doser with servo drive

2bypass valves Sauce topping

2 sets of pump station

Dry ingredients doser

Lid dispenser

Paper cone pleating

Vertical ejection

Conveyer for cone

2 flavour ice cream doser with servo drive

2 bypass valvesLid dispenser

Lid pressing

Vertical ejection

Conveyer for cup

2 flavour ice cream doser with servo drive

2 bypass valvesLid dispenser

Lid pressing

Vertical ejection

Conveyer

Optional Equipment

In addition to standard equipment, many different types of optional equipment are available for dispensing, filling and decorating. This enables a wide range of products to be produced.

Cone

 

Ripple device

 

Doser for 2 flavor ice cream of concentric filling

Doser for 2 flavor ice cream of windmill filling

Doser for ice cream of twister filling

Doser for ripple ice cream of twister filling

Doser for ice cream with inclusion

 

 

 

 

 

Decoration unit Pencil filler

 

 

Chewing gum dispenser

 

 

 

 

 

 

 

Date coding

O-belt conveyer Pick & place device

Cup

 

Ripple device

 

Doser for 2 flavor ice cream of concentric filling

Doser for 2 flavor ice cream of windmill filling

Doser for ice cream of twister filling

Doser for ripple ice cream of twister filling

Doser for ice cream with inclusion

Extrusion filler including cutting device for cold cutting Optional heating element for cutting wire

Rotating ripple device for extruder

Decoration unit Pencil filler Volumetric filler Liquid doser

Cocoa powder doser Chewing gum dispenser Heat seal – pre-cut foil Dome lid dispenser Cup lid dispenser

Lid unscrambler for nonstackable lids Nonstackable lid rotating device

Lid spinner Date coding Outlet conveyer

Pick & place device

Bulk Container

 

Doser for 2 flavor ice cream of parallel filling

Doser for 2 flavor ice cream of concentric filling

Doser for 2 flavor ice cream of windmill filling

Doser for ice cream of twister filling

Doser for ripple ice cream of twister filling

Doser for ice cream with inclusion

Extrusion filler including cutting device for cold cutting Optional heating element for cutting wire

Rotating ripple device for extruder

Decoration unit

 

 

 

 

Heat seal – pre-cut foil Dome lid dispenser Cup lid dispenser

Lid unscrambler for nonstackable lids Nonstackable lid rotating device

Lid spinner Date coding

 

Pick & place device

 

Spare Parts

To ensure machine performance, it is recommended to use original parts which can be easily ordered according to the spare parts manual. In order to help customer optimize spare parts stock, Runchen Krunt-G4 filling machine is designed to use most of the compatible parts in the market, including 140mm pitch lamellas, work stations, structure parts, driving parts for example sprocket and chain, heating element and etc. But it is strongly suggested to confirm with Runchen before using the compatible parts to avoid any damage to the machine.

Technical Data

No. of lanesIndexing pitch Typical output (pcs/h) No. of stations Mechanical speed (stroke/min) Max. cone product size Cone lamella No.

Rectangle product: mm

inch Rectangle cup lamella

 

Max. prod. height: Cup

Cone

4 lanes140/5.5”1030030

18-50

 

 

80/3.1” [A1] 80×115

3.1×4.5 [B1]

 

150/5.9”

200/7.9”

3 lanes140/5.5”760030

18-50

 

 

110/4.3” [A2] 110×115

4.3×4.5 [B2]

 

150/5.9”

200/7.9”

2 lanes140/5.5”520030

18-50

 

 

120/4.7” [A3] 190×115

7.1×4.5 [B3]

 

150/5.9”

200/7.9”

3 lanes280/11”480020

15-45

 

 

110/4.3” [A4] 100×250

4.0×9.8 [B4]

 

150/5.9”

200/7.9”

2 lanes280/11”340020

15-45

 

 

190/7.5” [A5] 180×250

7.1×9.8 [B5]

 

150/5.9”

200/7.9”

1 lane280/11”210020

15-45

 

 

255/10” [A6] 380×250

15×9.8 [B6]

 

150/5.9”

200/7.9”

Chocolate equipment Container volume Dosing volume per unitCoating Decoration 14Litre(3.7 US Gals)×2 2-6ml (0.07-0.20 fl. oz.)4-8ml (0.14-0.28 fl. oz.)      

※ Actual capacity will be dependent upon a number of factors, including shape and volume of the product as well as filling and sealing methods.

Power Requirement

Compressed airQuality

Working pressure Consumption

 

Power

Connection

 

consumption

Main motor Servo motor Filler rotating

Outlet belt conveyer heating

  minimum  

standard optional

 

standard standard standard standard standard

 No oil content, water content ≤ 2.0g / cu.m 6bar (87 psi)2.5 cu.m / min  3×380V / 50Hz

According to customer request

 

0.75 KW

1.10 KW

0.18 KW

0.18 KW

1.50 KW

Standard Lamellas Configuration

[A1] 140 pitch 4 lane round product [B1] 140 pitch 4 lane rectangle product

[A2] 140 pitch 3 lanes round product [B2] 140 pitch 3 lanes rectangle product

[A3] 140 pitch 2 lanes round product [B3] 140 pitch 2 lanes rectangle product

[A4] 280 pitch 3 lanes round product [B4] 280 pitch 3lanes rectangle product

[A5] 280 pitch 2 lanes round product [B5] 280 pitch 2 lanes rectangle product

[A6] 280 pitch 1 lane round product [B6] 280 pitch 1 lane rectangle product

※ [A1] lamellas are the default configuration for standard machine, work stations equipped are also compatible with [A1] lamellas.

※ 140mm or 280mm lamellas are also available according to customer request.

※ 210mm pitch lamellas and chains are available according to customer request

Product Pictures

Cone & Cup dispenserStable performance, no damage to the wrapping material.
Presser and Chocolate SprayUniform atomization, efficient volume control. Heating on return line and sprayer nozzles to avoid chocolate stuck.

Servo Drive for Filling SystemLow vibration and noise, lubrication free. Simply change curve data via control panel for new products innovation without extra cost.

Machine Dimensions


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